|
|
|
|
 |
| ENVIRONMENTAL PERFORMANCE |
 |
| |
| Environmental Management |
| |
| Materials |
| |
| Material consumption impacts the environmental and economic cost of produce. As a diverse conglomerate, we handle a range of diverse materials
while ensuring that
a singular philosophy runs through the Group. i.e. optimise material consumption, migrate to
materials that have stronger
sustainable qualities and constantly scan the market for new developments in material science. |
|
We handle a range of diverse materials a
singular philosophy
runs through the group. |
|
| |
| Absolute material consumption has shown a rise across all sectors as production has increased in some sectors.
The improvement in the data collection and management as per the GRI guidelines was one of the four commitments
taken in our first sustainability report of 2007-08. Over last two years considerable efforts have been made for putting processes in place not only for data collection but also for the monitoring mechanism. Therefore in the current year 2009-10, data related to materials has been provided with more details and better break-up as compare to 2008-09. However, the availability of data for 2008-09 in certain cases continued to be a challenge and hence has been denoted as 'DNA'. |
| |
 |
| |
| |
| |
| Material Consumption of Individual Sector |
| |
| AS |
|
|
| Materials |
2008-09 |
2009-10 |
| Semi-manufactured |
|
|
| Casting - Light |
28,077 |
38,838 |
| Casting - Heavy |
27,572 |
38,178 |
| Casting - SG iron |
17,328 |
23,958 |
| Aluminum |
6,577 |
8,999 |
| Forging - Plain carbon |
40,237 |
55,645 |
| Forging - Alloy Steel |
35,989 |
49,927 |
| HR |
100,029 |
138,419 |
| CR |
68,872 |
96,430 |
| Wheel Rims |
14,125 |
19,495 |
| Seats (Foam) |
4,040 |
5,591 |
| Copper |
875 |
1,135 |
| Lead |
2,332 |
3,317 |
| Tyres |
14,140 |
19,650 |
| Paints |
875 |
1,179 |
| Plastic |
4,800 |
6,568 |
Brakes
(W/O ABS & Scorpio) |
3,232 |
4,393 |
| Total |
369,100 |
511,723 |
|
| |
| |
| |
| |
| FES |
|
|
| Materials |
2008-09 |
2009-10 |
| Semi-manufactured |
|
|
| Iron |
98,182 |
176,052 |
| Steel |
88,727 |
133,455 |
| Rubber |
15,922 |
29,941 |
| Wheel |
13,162 |
23,183 |
| Additional semi-manufactured materials |
25,145 |
35,775 |
| Associated materials |
|
|
| Grease, chemicals, oil |
DNA |
311 |
| Packaging material |
|
|
| Polythene, wood, etc |
DNA |
650 |
| Total |
241,408 |
399,367 |
| Corrugated boxes |
DNA |
532,843 |
|
| *Note:
DNA – Data Not Available |
| |
| |
| |
| MIL |
|
|
| Materials |
2008-09 |
2009-10 |
| Semi-manufactured |
|
|
| Steel |
47,877 |
142,231 |
| Associated materials |
|
|
| Grease, chemicals, oil |
2 |
17 |
| Packaging material |
|
|
| Wood, plastic metal |
787 |
992 |
| Total |
48,666 |
143,240 |
|
| |
| |
| |
| MLDL |
|
|
| Materials |
2008-09 |
2009-10 |
| Raw materials |
|
|
| Sand, murum, garden soil, etc |
5,083 |
23,585 |
| Semi-manufactured |
|
|
| Steel, Aluminum |
6,149 |
6,495 |
| Paint |
DNA |
10 |
| Cement |
5,881 |
23,267 |
| Concrete (RMC) |
DNA |
61,072 |
| Coarse Aggregate |
DNA |
5,106 |
| Bricks, POP, putty etc |
DNA |
12,733 |
| Associated materials |
|
|
| Grease, oil, ply, paper etc |
DNA |
449 |
| Total |
17,113 |
132,717 |
|
| *Note:
DNA – Data Not Available |
| |
| |
| |
| SYSTECH |
|
|
| Materials |
2008-09 |
2009-10 |
| Raw Material |
|
|
| Silica sand |
DNA |
6,986 |
| Iron Oxides |
DNA |
5,070 |
| Zinc Salts |
DNA |
109 |
| Cromium Oxides |
DNA |
23 |
| Magnesium Oxides |
DNA |
240 |
| Carbomates |
DNA |
597 |
| Alumina, copper |
DNA |
107 |
| SMC/DMC |
DNA |
273 |
Semi-manufactured
goods or parts |
|
|
| Steel |
154,125 |
278,516 |
| Charcoal, graphite, paint, thinner |
DNA |
2,557 |
| Associated Material |
|
|
| Grease, Oil, Lubricant, Chemicals, Coolant, Hydraulic Oil, Shot Blasting Shots, etc |
20,104 |
27,906 |
| Resin |
84,197 |
4,087 |
| Packaging Material |
|
|
| Wood, Corrugated Sheets, Binding Material, Strips, Plastic, Foam |
34,984 |
4,744 |
| Total |
293,510 |
331,213 |
| Wooden Boxes, Corrugated Boxes, VCI bags,Waxed Oil Paper |
DNA |
624,771 |
|
| *Note:
DNA – Data Not Available |
| |
| |
| MTWL |
|
|
| Materials |
2009-10 |
Semi-manufactured
goods or parts |
|
| Steel |
5,374 |
| Plastic |
542 |
| Paint/thinner |
264,471 |
| Tyres |
182 |
| Aluminum |
1,029 |
| Seat Assay |
177 |
| Carburetors |
37 |
| Associated Materials |
|
| Grease, oil, lubricant, etc. |
1 |
| Chemicals |
17 |
| Gear Oil |
72 |
| Mig Wire |
30 |
| ACID |
13 |
| Total |
271,945 |
|
| *Note:
DNA – Data Not Available |
| |
| |
| |
| MWC |
|
|
| Materials |
2008-09 |
2009-10 |
| Raw Materials |
|
|
| Sand |
43,426 |
29,838 |
| Aggregates |
DNA |
2,799 |
| Semi-manufactured |
|
|
| Steel, steel scrap |
2,797 |
1,002 |
| Aluminium |
2 |
NA |
| Cement |
- |
10,999 |
| Paint |
DNA |
1 |
| Bricks |
DNA |
332 |
| Bitumin, bitumin emulsion |
DNA |
961 |
| RMC |
DNA |
990 |
| Package substation |
DNA |
2 |
| Total |
46,225 |
46,925 |
| Pipes (RCC, HDPE) |
DNA |
58,975 |
| Wires |
DNA |
42,595 |
| Poles, LED lights, RMU (Nos) |
DNA |
760 |
|
| *Note:
DNA – Data Not Available |
| |
| |
| |
| |
| Paper & Printer Cartridges Consumption (2009-10) |
| |
| Materials |
MLL |
TechM |
MHRIL |
MMFSL |
| Paper (Tonnes) |
5 |
30 |
3 |
1 |
| Printer Cartridges (Nos.) |
257 |
719 |
- |
- |
|
| |
| |
| |
| |
| |
|
| |
| |
|