SUSTAINABILITY REPORT 2013-15

People Overview Self Managed Teams Mechanisation Safety Overview The Parivartan     Journey Progress on     Roadmap Incident Statistics Robust Governance Standardised     Processes Enhanced Awareness Capability Building Safety Infrastructure Safety Audits Quality Overview Top-down    Accountability Quality by Design Quality Culture     Transformation Quality Assurance Quality     Best Practices All Time Audit     Readiness Availability Overview Strategic Sourcing Risk Management Product    Rationalisation Success stories Environment Overview Roadmap Energy Management Emissions Water Waste Case Study KPIs Community Overview Focus Areas Education Livelihoods Healthcare Infrastructure     Initiatives Creating Change     Makers Productivity Overview Productivity Streams Case Study PACE Update Initiatives Engineering Excellence Overview Digitisation Automation Mechanisation Lean Manufacturing Capital Equipment Strategy Predictive Maintenance Continuous Improvement Overview Continuous     Improvement     at Work Best Practices Annexures GRI Index Acronyms Assurance Statement   Summary Report     ENVIRONMENT PERFORMANCE WATER Overview    |    Water Requirment Matrix    |    Water Consumption    |    Water Conservation Initiatives    |    Wastewater Discharge Initiatives Water Conservation Initiatives Rainwater Harvesting  > Fresh Water Conservation  > Case Study  > Fresh Water Conservation Holistic Water Management Our initiatives at Formulations Hyderabad Plant 3 to conserve, reuse and recycle water helped us reduce fresh water consumption by 405 kl per month. Details of initiatives at Formulations Hyderabad Plant 3 are given below:   Location   Initiatives Fresh Water Consumption kl/month BEFORE AFTER Formulations Hyderabad Plant 3   Bore well water to washrooms instead of RO-water 150 45   Cooling Tower Operation optimisation 440 350   RO rejects diversion, 5 m3 & 12 m3 35 5   Stoppage of 22 kl RO plant 180 0   QC water line distribution modifications 120 90   Administration canteen water line modifications 30 20   100% Replacement of Fresh Water with Treated Water A 350-kld capacity Sewage Treatment Plant has been set up for treatment of sewage effluent generated from Formulations Hyderabad Plant 2, IPDO and Leadership Academy. The plant also recycles STP treated water from Formulations Hyderabad Plant 3 RO plant. The Bachupally campus uses the treated water for gardening purposes. With this new STP, we have achieved 100% replacement of fresh water with treated water within the Bachupally campus resulting in 22% reduction in fresh water consumption. The facility was inaugurated in April 2015.